Download Complete Disassembly and Assembly Manual for Caterpillar C15, C16 and C18 Truck Engine
This Factory Disassembly and Assembly Manual offers all the service and repair Caterpillar C15, C16 and C18 Truck Engine. The information on this manual covered everything you need to know when you want to Caterpillar C15, C16 and C18 Truck Engine.
Models Covered:
Your Authorized Caterpillar Service Information Source. When you want easy-to-access information for maintaining and repairing your Cat® equipment, you can find it all right here. Determine the right part to order. Diagnose a fault code in your equipment remotely. FInd a parts or operation & maintenance manual. Read PDF Caterpillar C15 Acert Service Manual Workshop Repair Manual Download How To Perform A C15 Overhead Valve Adjust. CAT Complete Overhead And Valve Adjustment. Cat 3406E u0026 3465 Engine Shop Manual CATERPILLAR C-15 ACERT MXS ENGINE REBUILT by PETE CHOPRA. Caterpillar C15 TRUCK ENGINE KRA Page 5/36. Cat diesel engine C15, C-15, C-16, C16, C-16, C18, C175-16 series, operation, maintenance, manual, service, workshop, part catalog. Screenshots for Cat C15 Engine EGH, 6NZ, 7CZ ECM Wire Diagram PDF: enlarge Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles. CAT workshop PDF manuals are in demand in all countries in the World and we have provided CAT PDF files to more than 50 countries. The price is the same for all. The price is the same for all. The process of disassembling and assembling of all components is described in details in every CAT PDF repair manual.
Caterpillar C15, C16 and C18 Truck Engine
W1AI-UP
CJP1-UP
MDP1-UP
MEP1-UP
6NZ1-UP
7CZ1-UP
9NZ1-UP
Manual Contents:
FUEL PRIMING PUMP
FUEL FILTER BASE
ELECTRONIC UNIT INJECTOR
ENGINE OIL COOLER
FLYWHEEL
FRONT COVER
GEAR GROUP
HOUSING
ACCESSORY DRIVE
VALVE MECHANISM
COMPRESSION BRAKE
CAMSHAFT
PISTONS
AND OTHERS
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Catalog:
Cat C15 Workshop Manual Download
Model:
Complete workshop & service manual with electrical wiring diagrams for Caterpillar C11, C13, C15 Engines. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar C11, C13, C15 Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MANUAL LIST (5,168 pages):
RENR8632 - Disassembly & Assembly (C11 & C13 Industrial Engines)
RENR8045 - Schematic (C11 & C13 Industrial Engine Electrical System)
SENR9852 - Specifications (C11 & C13 Industrial Engines)
SENR9853 - Systems Operation (C11 & C13 Industrial Engines)
SENR9853 - Testing & Adjusting (C11 & C13 Industrial Engines)
Caterpillar C-11 & C-13 Cooling System (2005 Peterbilt 387).pdf
Caterpillar C-11 & C-13 Fuel System (2005 Peterbilt 387).pdf
Caterpillar C-11 & C-13 Intake, Exhaust & Turbocharger.pdf
Caterpillar C-11 & C-13 Mechanical (2005 Peterbilt 387).pdf
Caterpillar C-11, C-13, & C-15 (BXS) (EPA04) Troubleshooting.pdf
Caterpillar C-13 & C-15 EPA07 Troubleshooting (2008 Peterbilt 389).pdf
LEBT3886 - Electrical & Electronic Installation & Application Guide (C11, C13 & C15 Truck Engines EPA 2004).pdf
SEBP4130 - Parts Manual (C-13 Industrial Engine).pdf
SEBU8087 - Operation & Maintenance Manual (C13 & C15 On-highway Engines).pdf
SENR9698-01 - Troubleshooting (C11, C13, C-15 On-highway Engines).pdf
SENR9698-09 - Troubleshooting (C11, C13, C-15 On-highway Engines).pdf
SENR9702 - Specifications (C11 & C13 On-highway Engines).pdf
SENR9703 - Systems Operations - Testing & Adjusting (C11 & C13 On-highway Engines).pdf
SENR9704 - Disassembly & Assembly (C11 & C13 On-highway Engines).pdf
SENR9704-05 - Disassembly & Assembly (C11 & C13 On-highway Engines).pdf
SENR9705 - Schematic (C11, C13 On-highway Truck Engines Electrical System).pdf
...
Ford Workshop Manual
Caterpillar C-11 & C-13 Cooling System (2005 Peterbilt 387).....1
Caterpillar C-11 & C-13 Fuel System (2005 Peterbilt 387).....20
Caterpillar C-11 & C-13 Intake, Exhaust & Turbocharger.....44
Caterpillar C-11 & C-13 Mechanical (2005 Peterbilt 387).....69
Caterpillar C-11, C-13, & C-15 (BXS) (EPA04) Troubleshooting.....133
Caterpillar C-13 & C-15 EPA07 Troubleshooting (2008 Peterbilt 389).....548
LEBT3886 - Electrical & Electronic Installation & Application Guide (C11, C13 & C15 Truck Engines EPA 2004).....1104
M0073474 - Troubleshooting (C11, C13, C15, and C18 Industrial Engines).....1336
Acceleration Is Poor or Throttle Response Is Poor.....1339
Alternator Problem - Charging Problem and_or Noisy Operation.....1343
Battery Problem.....1346
Cat ET Service Features.....1347
Component Location.....1395
Configuration Parameters.....1408
Coolant Contains Fuel.....1411
Coolant Contains Oil.....1413
Coolant Level - Test.....1417
Coolant Level Is Low.....1421
Coolant Temperature Is High.....1425
Cooling Fan - Calibrate.....1430
Cooling Fan Control - Test.....1431
Cooling Fan Is Always ON.....1435
Crankcase Fumes Disposal Tube Has Oil Draining.....1436
Crankcase Pressure Is High.....1438
Crankcase Pressure Is Low.....1443
Customer Passwords.....1446
Cylinder Is Noisy.....1447
Data Link - Test.....1451
Diagnostic Capabilities.....1456
Diagnostic Trouble Codes.....1458
ECM - Replace.....1477
ECM Software - Install.....1480
ECM Will Not Accept Factory Passwords.....1482
Electrical Connectors - Inspect.....1484
Electrical Connectors.....1493
Electrical Power Supply - Test.....1502
Electronic Display Module - If Equipped.....1506
Electronic Service Tools.....1507
Engine Cranks but Does Not Start.....1517
Engine Does Not Crank.....1521
Engine Has Early Wear.....1524
Engine Has Mechanical Noise (Knock).....1527
Engine Misfires, Runs Rough or Is Unstable.....1532
Engine Monitoring System.....1536
Engine Overcrank Occurrence.....1538
Engine Overspeeds.....1542
Engine Shutdown Occurrence.....1544
Engine Shutdown Occurs Intermittently.....1548
Engine Stalls at Low RPM.....1552
Engine Top Speed Is Not Obtained.....1555
Engine Vibration Is Excessive.....1560
Ether Starting Aid - Test.....1562
Event Codes.....1567
Exhaust Balance Valve - Test.....1571
Exhaust Has Excessive White Smoke.....1580
Exhaust System Contains Coolant.....1585
Exhaust System Contains Fuel.....1587
Exhaust System Contains Oil.....1591
Exhaust Temperature Is High.....1594
Factory Passwords.....1597
Fuel Consumption Is Excessive.....1598
Fuel Pressure Is High.....1601
Fuel Temperature Is High.....1605
General Information.....1608
Idle Speed Is High.....1611
Indicator Lamp Problem.....1613
Injector Solenoid - Test.....1615
Injector Trim File - Install.....1623
Inlet Air Is Restricted.....1625
Intake Manifold Air Temperature Is High.....1628
Oil Consumption Is Excessive.....1631
Oil Contains Coolant.....1634
Oil Contains Fuel.....1638
Oil Pressure Is Low.....1640
Power Is Intermittently Low or Power Cutout Is Intermittent.....1645
Retarder - Test.....1650
Sensor Calibration Required - Test.....1656
Sensor Signal (Analog, Active) - Test.....1661
Sensor Signal (Analog, Passive) - Test.....1666
Sensor Supply - Test.....1671
Service Information Report.....1674
Shutdown (Ground Level) - Test.....1676
Solenoid Valve - Test.....1679
Speed Control - Test.....1686
Speed_Timing - Test.....1689
Symptom Troubleshooting.....1694
System Overview.....1697
Test ECM Mode.....1699
Timing - Calibrate.....1701
Valve Lash Is Excessive.....1709
Valve Rotator or Spring Lock Is Free.....1712
Variable Valve Actuator Response - Test.....1713
Welding Precaution.....1728
RENR8045 - Schematic (C11 & C13 Industrial Engine Electrical System).....1730
Collage Schematic.....1731
Main Schematic.....1747
RENR8632 - Disassembly & Assembly (C11 & C13 Industrial Engines).....1749
Accessory Drive - Install.....1754
Accessory Drive - Remove.....1756
Atmospheric Pressure Sensor - Remove and Install 1.....1758
Atmospheric Pressure Sensor - Remove and Install 2.....1760
Bearing Clearance - Check 1.....1762
Bearing Clearance - Check 2.....1765
Camshaft - Install 1.....1768
Camshaft - Install 2.....1771
Camshaft - Remove 1.....1775
Camshaft - Remove 2.....1778
Camshaft Bearings - Install 1.....1782
Camshaft Bearings - Install 2.....1785
Camshaft Bearings - Remove 1.....1788
Camshaft Bearings - Remove 2.....1790
Camshaft Gear - Remove and Install 1.....1792
Camshaft Gear - Remove and Install 2.....1794
Camshaft Position Sensor - Remove and Install 1.....1796
Camshaft Position Sensor - Remove and Install 2.....1797
Coolant Temperature Sensor - Remove and Install 1.....1799
Coolant Temperature Sensor - Remove and Install 2.....1801
Crankshaft - Install 1.....1803
Crankshaft - Install 2.....1806
Crankshaft - Remove 1.....1809
Crankshaft - Remove 2.....1812
Crankshaft Front Seal - Install.....1815
Crankshaft Front Seal - Remove.....1817
Crankshaft Gear - Remove and Install.....1819
Crankshaft Main Bearings - Install 1.....1823
Crankshaft Main Bearings - Install 2.....1826
Crankshaft Main Bearings - Remove 1.....1830
Crankshaft Main Bearings - Remove 2.....1833
Crankshaft Position Sensor - Remove and Install 1.....1836
Crankshaft Position Sensor - Remove and Install 2.....1837
Crankshaft Rear Seal - Install.....1838
Crankshaft Rear Seal - Remove.....1841
Cylinder Head - Install.....1843
Cylinder Head - Remove.....1847
Cylinder Liner - Install 1.....1850
Cylinder Liner - Install 2.....1852
Cylinder Liner - Remove 1.....1854
Cylinder Liner - Remove 2.....1856
Electric Starting Motor - Remove and Install 1.....1858
Electric Starting Motor - Remove and Install 2.....1862
Electronic Unit Injector - Install.....1864
Electronic Unit Injector - Remove.....1868
Electronic Unit Injector Sleeve - Install.....1870
Electronic Unit Injector Sleeve - Remove.....1875
Engine Control Module - Remove and Install 1.....1879
Engine Control Module - Remove and Install 2.....1880
Engine Oil Cooler - Install.....1882
Engine Oil Cooler - Remove.....1884
Engine Oil Filter Base - Assemble 1.....1886
Engine Oil Filter Base - Assemble 2.....1888
Engine Oil Filter Base - Disassemble 1.....1891
Engine Oil Filter Base - Disassemble 2.....1893
Engine Oil Filter Base - Install.....1896
Engine Oil Filter Base - Remove.....1898
Engine Oil Pan - Remove and Install 1.....1900
Engine Oil Pan - Remove and Install 2.....1904
Engine Oil Pressure Sensor - Remove and Install 1.....1908
Engine Oil Pressure Sensor - Remove and Install 2.....1910
Engine Oil Pump - Assemble 1.....1912
Engine Oil Pump - Assemble 2.....1915
Engine Oil Pump - Disassemble 1.....1917
Engine Oil Pump - Disassemble 2.....1920
Engine Oil Pump - Install.....1922
Engine Oil Pump - Remove.....1924
Exhaust Manifold - Remove and Install 1.....1926
Exhaust Manifold - Remove and Install 2.....1929
Flywheel - Install.....1933
Flywheel - Remove.....1935
Flywheel Housing - Remove and Install 1.....1937
Flywheel Housing - Remove and Install 2.....1939
Front Cover - Install.....1941
Front Cover - Remove.....1943
Fuel Filter Base - Remove and Install 1.....1945
Fuel Filter Base - Remove and Install 2.....1948
Fuel Temperature Sensor - Remove and Install 1.....1950
Fuel Temperature Sensor - Remove and Install 2.....1952
Fuel Transfer Pump - Install.....1954
Fuel Transfer Pump - Remove.....1956
Gear Group (Front) - Install.....1958
Gear Group (Front) - Remove.....1960
Housing (Front) - Install.....1962
Housing (Front) - Remove.....1964
Inlet Air Temperature Sensor - Remove and Install.....1966
Inlet and Exhaust Valve Guides - Remove and Install 1.....1967
Inlet and Exhaust Valve Guides - Remove and Install 2.....1970
Inlet and Exhaust Valve Seat Inserts - Remove and Install 1.....1973
Inlet and Exhaust Valve Seat Inserts - Remove and Install 2.....1976
Inlet and Exhaust Valve Springs - Remove and Install 1.....1979
Inlet and Exhaust Valve Springs - Remove and Install 2.....1984
Inlet and Exhaust Valves - Remove and Install 1.....1987
Inlet and Exhaust Valves - Remove and Install 2.....1991
Lifter Group - Remove and Install 1.....1994
Lifter Group - Remove and Install 2.....1996
Piston Cooling Jets - Remove and Install 1.....1998
Piston Cooling Jets - Remove and Install 2.....2001
Pistons and Connecting Rods - Assemble 1.....2003
Pistons and Connecting Rods - Assemble 2.....2006
Pistons and Connecting Rods - Disassemble 1.....2009
Pistons and Connecting Rods - Disassemble 2.....2012
Pistons and Connecting Rods - Install 1.....2015
Pistons and Connecting Rods - Install 2.....2018
Pistons and Connecting Rods - Remove 1.....2021
Pistons and Connecting Rods - Remove 2.....2023
Rocker Shaft - Assemble .....2025
Rocker Shaft - Disassemble.....2027
Rocker Shaft and Pushrod - Install.....2029
Rocker Shaft and Pushrod - Remove.....2031
Turbocharger - Install.....2032
Turbocharger - Remove.....2034
Turbocharger Outlet Pressure Sensor - Remove and Install.....2036
Valve Mechanism Cover Base - Remove and Install 1.....2037
Valve Mechanism Cover Base - Remove and Install 2.....2039
Vibration Damper and Pulley - Remove and Install 1.....2042
Vibration Damper and Pulley - Remove and Install 2.....2044
Water Pump - Assemble 1.....2046
Water Pump - Assemble 2.....2049
Water Pump - Disassemble 1.....2052
Water Pump - Disassemble 2.....2054
Water Pump - Install.....2056
Water Pump - Remove.....2059
Water Temperature Regulator Housing - Remove and Install.....2062
RENR9214 - Disassembly and Assembly (C11 and C13 Engines for Caterpillar Built Machines).....2065
Accessory Drive - Install.....2068
Accessory Drive - Remove.....2070
Alternator - Remove and Install.....2072
Atmospheric Pressure Sensor - Remove and Install.....2075
Bearing Clearance - Check.....2076
Boost Pressure Sensor - Remove and Install.....2079
Camshaft - Install.....2080
Camshaft - Remove.....2083
Camshaft Bearings - Install.....2086
Camshaft Bearings - Remove.....2089
Camshaft Gear - Remove and Install.....2091
Camshaft Position Sensor - Remove and Install.....2093
Crankshaft - Install.....2094
Crankshaft - Remove.....2097
Crankshaft Front Seal - Install.....2099
Crankshaft Front Seal - Remove.....2101
Crankshaft Gear - Remove and Install.....2103
Crankshaft Main Bearings - Install.....2106
Crankshaft Main Bearings - Remove.....2109
Crankshaft Position Sensor - Remove and Install.....2112
Crankshaft Rear Seal - Install.....2113
Crankshaft Rear Seal - Remove.....2116
Cylinder Head - Install.....2118
Cylinder Head - Remove.....2123
Cylinder Liner - Install.....2127
Cylinder Liner - Remove.....2129
Electric Starting Motor - Remove and Install.....2131
Electric Starting Motor - Remove and Install.pdf.merge_part.....2135
Electric Starting Motor - Remove and Install.pdf.original_part.....2139
Electronic Unit Injector - Install.....2439
Electronic Unit Injector - Remove.....2443
Electronic Unit Injector Sleeve - Install.....2445
Electronic Unit Injector Sleeve - Remove.....2452
Engine Control Module - Remove and Install.....2457
Engine Oil Cooler - Install.....2458
Engine Oil Cooler - Remove.....2460
Engine Oil Filter Base - Assemble.....2462
Engine Oil Filter Base - Disassemble.....2464
Engine Oil Filter Base - Install.....2466
Engine Oil Filter Base - Remove.....2470
Engine Oil Pan - Remove and Install.....2474
Engine Oil Pressure Sensor - Remove and Install.....2478
Engine Oil Pump - Assemble.....2480
Engine Oil Pump - Disassemble.....2483
Engine Oil Pump - Install.....2485
Engine Oil Pump - Remove.....2487
Exhaust Manifold - Remove and Install.....2489
Fan Drive Mounting Group - Remove and Install.....2494
Flywheel - Install.....2499
Flywheel - Remove.....2501
Flywheel Housing - Remove and Install.....2503
Front Cover - Install.....2505
Front Cover - Remove.....2507
Fuel Filter Base - Remove and Install.....2509
Fuel Temperature Sensor - Remove and Install.....2512
Fuel Transfer Pump - Install.....2514
Fuel Transfer Pump - Remove.....2516
Gear Group (Front) - Install.....2518
Gear Group (Front) - Remove.....2520
Gear Group (Rear) - Remove and Install.....2522
Housing (Front) - Install.....2532
Housing (Front) - Remove.....2534
Inlet Air Temperature Sensor - Remove and Install.....2536
Inlet Manifold - Install.....2537
Inlet Manifold - Remove.....2538
Inlet and Exhaust Valve Guides - Remove and Install.....2539
Inlet and Exhaust Valve Seat Inserts - Remove and Install.....2542
Inlet and Exhaust Valve Springs - Remove and Install.....2545
Inlet and Exhaust Valves - Remove and Install.....2550
Lifter Group - Remove and Install.....2554
Piston Cooling Jets - Remove and Install.....2556
Pistons and Connecting Rods - Assemble.....2558
Pistons and Connecting Rods - Disassemble.....2561
Pistons and Connecting Rods - Install.....2564
Pistons and Connecting Rods - Remove.....2567
Rocker Shaft - Assemble.....2569
Rocker Shaft - Disassemble.....2571
Rocker Shaft and Pushrod - Install.....2573
Rocker Shaft and Pushrod - Remove.....2575
Turbocharger - Install.....2576
Turbocharger - Remove.....2578
Valve Actuator (Variable) - Remove and Install.....2580
Valve Mechanism Cover - Remove and Install.....2582
Valve Mechanism Cover Base - Remove and Install.....2584
Vibration Damper and Pulley - Remove and Install.....2586
Water Pump - Assemble.....2589
Water Pump - Disassemble.....2592
Water Pump - Install.....2594
Water Pump - Remove.....2596
Water Temperature Regulator - Remove and Install.....2599
SEBP4130 - Parts Manual (C-13 Industrial Engine).....2602
Parts.....2602
C13 Industrial Engine.....2602
TABLE OF CONTENTS.....2609
GENERAL INFORMATION.....2622
REPAIR ALTERNATIVES.....2632
SUPPLEMENTAL COOLANT ADDITIVES.....2637
MAINTENANCE PARTS.....2642
INDEX.....2659
INDEX (French).....2668
INDICE (Spanish).....2678
?NDICE (Portuguese).....2688
STICHWORTVERZEICHNIS (German).....2697
TABLE OF CONTENTS.....2706
ENGINE ARRANGEMENT.....2707
ENGINE AR- CORE.....2707
BASIC ENGINE.....2714
ADAPTER GP- ENGINE TO TMSN.....2714
AIR COMPRESSOR GP.....2719
BASE GP- VALVE COVER.....2740
BRACKET GP- SUPPORT.....2742
CAMSHAFT GP.....2743
CLUTCH GP.....2745
COMPRESSOR GP- REFRIGERANT.....2747
COVER GP- CYLINDER BLOCK.....2751
COVER GP- FLYWHEEL HOUSING.....2752
COVER GP- FRONT HOUSING.....2754
COVER GP- STORAGE.....2756
COVER GP- VALVE MECHANISM.....2757
CRANKSHAFT GP.....2759
CYLINDER BLOCK AS.....2761
CYLINDER BLOCK GP.....2763
CYLINDER HEAD AS.....2765
CYLINDER HEAD GP.....2766
DAMPER & PULLEY GP.....2768
DAMPER GP.....2769
DRAIN GP- ENGINE OIL.....2770
DRIVE GP- ACCESSORY.....2771
DRIVE GP- FAN.....2784
FASTENER GP- CYLINDER HEAD.....2785
FASTENER GP- DAMPER & PULLEY.....2786
FASTENER GP- FLYWHEEL.....2788
FASTENER GP- FRONT HOUSING.....2792
FASTENER GP- STUB SHAFT.....2794
FITTING GP- AIR COMPRESSOR.....2797
FLANGE GP- OUTPUT SHAFT.....2798
FLYWHEEL GP.....2799
GEAR GP- FRONT.....2810
GEAR GP- REAR.....2811
GOVERNOR GP- AIR COMPRESSOR.....2825
HOUSING GP- FLYWHEEL.....2828
HOUSING GP- FRONT.....2836
KIT- CRANKSHAFT BEARING.....2838
LIFTER GP- VALVE.....2839
LIFTING GP- ENGINE.....2840
LINES GP- AIR COMPRESSOR.....2843
MOUNTING GP- ALTERNATOR.....2846
MOUNTING GP- BELT TENSIONER.....2848
MOUNTING GP- FAN DRIVE.....2849
MOUNTING GP- REFRIGERANT COMPR.....2852
MOUNTING GP- VALVE MECHANISM.....2854
PAN GP- OIL.....2855
PISTON & ROD GP.....2870
PLUG GP- CYLINDER BLOCK.....2873
PLUG GP- ENGINE.....2877
PLUG GP- FLYWHEEL HOUSING.....2880
POWER TAKE- OFF GP.....2881
PULLEY GP.....2882
PULLEY GP- CRANKSHAFT.....2883
PULLEY GP- FAN & ALT DRIVE.....2890
PULLEY GP- FAN DRIVE.....2891
PULLEY- ALTERNATOR.....2895
ROCKER ARM GP.....2897
SEAL GP- CRANKSHAFT.....2905
SHAFT GP- STUB.....2909
SUPPORT GP- ENGINE.....2912
SUPPORT GP- POWER TAKE- OFF.....2919
SUPPORT- FRONT.....2920
V-BELT SET.....2920
VALVE GP- MANUAL.....2923
VALVE MECHANISM GP.....2924
LUBRICATION SYSTEM.....2928
BASE GP- OIL FILTER.....2928
COVER GP- OIL FILTER BASE.....2947
FILLER GP- ENGINE OIL.....2948
FUMES DISPOSAL GP.....2963
GAUGE GP- OIL LEVEL ( DIPSTICK).....2967
LINES GP- ENGINE OIL.....2980
LINES GP- TURBOCHARGER OIL.....2981
PUMP GP- ENGINE OIL.....2986
COOLING SYSTEM.....2989
ADAPTER GP- FAN.....2989
COOLANT CONDITIONER GP.....2996
COOLER GP- ENGINE OIL.....3000
COOLER GP- TRANSMISSION OIL.....3003
CORE GP- OIL COOLER.....3006
COVER GP.....3007
ELEMENT GP- COOLANT CONDITIONER.....3008
FAN GP- BLOWER.....3011
FAN GP- SUCTION.....3013
FLANGE GP- OIL COOLER.....3016
LINES GP- WATER.....3017
PLUG GP- ENGINE OIL COOLER.....3025
PUMP GP- WATER.....3026
RADIATOR GP.....3029
AIR INLET AND EXHAUST SYSTEM.....3036
ADAPTER GP- AIR CLEANER.....3036
AIR CLEANER GP.....3037
CAP AS- RAIN.....3043
CONNECTION GP- EXHAUST.....3045
COVER GP- AIR INLET.....3046
ELBOW GP- EXHAUST.....3047
ELBOW- EXHAUST.....3048
FILTER GP- AIR.....3050
FITTING GP- EXHAUST.....3051
FLANGE GP- EXHAUST.....3052
KIT-EXHAUST PARTS.....3053
LINES GP- AIR.....3054
MANIFOLD GP- EXHAUST.....3070
MANIFOLD GP- INLET.....3074
MUFFLER GP.....3075
PIPE GP- EXHAUST.....3076
PLUG GP- AIR INLET MANIFOLD.....3077
PRECLEANER GP.....3078
SHUTOFF GP- AIR.....3082
TURBOCHARGER GP.....3087
FUEL SYSTEM.....3106
COOLER GP- FUEL.....3106
FILTER GP- FUEL.....3107
FILTER GP- WATER SEP & FUEL.....3110
FITTING GP- FUEL LINES.....3113
INJECTOR GP- FUEL.....3121
LINES GP- FLEXIBLE FUEL.....3123
LINES GP- FUEL FILTER.....3125
PUMP GP- FUEL INJECTION.....3174
PUMP GP- FUEL TRANSFER.....3176
VALVE GP- CHECK.....3178
VALVE GP- FUEL BYPASS.....3182
WATER SEP & FUEL PRM PUMP GP.....3183
ELECTRICAL AND STARTING SYSTEM.....3184
ALTERNATOR GP- CHARGING.....3184
ATOMIZER.....3206
BATTERY GP.....3207
CABLE GP- BATTERY.....3209
CONNECTION GP- ELECTRICAL.....3210
CONTROL & MTG GP- ENGINE ELEK.....3213
CONTROL GP- ELECTRONIC.....3216
CONTROL GP- ENGINE ELECTRONIC.....3217
CONTROL GP- ENGINE SPEED.....3221
CONTROL GP- REMOTE SPEED.....3223
FASTENER GP- ENGINE WIRING.....3224
GUARD GP- ALTERNATOR.....3225
HARNESS AS- PANEL.....3226
HEATER GP- JACKET WATER.....3227
MOUNTING GP- CIRCUIT BREAKER.....3231
SENSOR GP- COOLANT LEVEL.....3232
SENSOR GP- ENGINE.....3233
SENSOR GP- LIQUID LEVEL.....3235
SENSOR GP- POSITION.....3237
SENSOR GP- PRESSURE.....3238
SENSOR GP- SPEED.....3245
SENSOR GP- TEMPERATURE.....3252
STARTING AID GP- ETHER.....3259
STARTING MOTOR GP- ELECTRIC.....3261
SUPPORT GP- BATTERY.....3304
SWITCH GP- MAGNETIC.....3305
VALVE GP- ETHER STARTING.....3306
WIRING GP- ELECTRONIC CONTROL.....3308
WIRING GP- ENGINE.....3312
WIRING GP- UNIT INJECTOR.....3313
OPERATOR STATION.....3315
AMMETER GP.....3315
CONTROL GP- UNPRGMED MONITOR.....3316
CONVERTER GP- ELECTRICAL.....3317
GAUGE GP- COOLANT TEMPERATURE.....3319
GAUGE GP- ENGINE OIL PRESSURE.....3320
GAUGE GP- FUEL LEVEL.....3321
GAUGE GP- FUEL PRESSURE.....3322
GAUGE GP- TACHOMETER/ SERVICE.....3323
METER GP- SERVICE.....3324
MODULE GP- DISPLAY.....3325
MOUNTING GP- INSTRUMENT.....3326
MOUNTING GP- INSTRUMENT PANEL.....3327
MOUNTING GP- TACHOMETER.....3329
PANEL GP- INSTRUMENT.....3330
TACHOMETER GP- ELECTRIC.....3338
VOLTMETER GP.....3339
ENCLOSURES, GUARDS AND BASES.....3342
BASE GP- ENGINE.....3342
SERVICE EQUIPMENT AND SUPPLIES.....3343
CHART- PLATE & FILM.....3343
KIT- FUEL PRIMING PUMP.....3344
PART NUMBER INDEX.....3345
SEBU8087 - Operation & Maintenance Manual (C13 & C15 On-highway Engines).....3368
SENR9698-01 - Troubleshooting (C11, C13, C-15 On-highway Engines).....3624
SENR9698-09 - Troubleshooting (C11, C13, C-15 On-highway Engines).....4080
Troubleshooting.....4080
C11, C13 and C15 On-highway Engines.....4080
SENR9702 - Specifications (C11 & C13 On-highway Engines).....4500
Specifications.....4500
C11 and C13 On-highway Engines.....4500
SENR9703 - Systems Operations - Testing & Adjusting (C11 & C13 On-highway Engines).....4548
Systems Operation.....4548
C11 and C13 On-highway Engines.....4548
SENR9704 - Disassembly & Assembly (C11 & C13 On-highway Engines).....4636
SENR9704-05 - Disassembly & Assembly (C11 & C13 On-highway Engines).....4712
Disassembly and.....4712
C11 and C13 On-highway Engines.....4712
SENR9705 - Schematic (C11, C13 On-highway Truck Engines Electrical System).....4792
SENR9852 - Specifications (C11 & C13 Industrial Engines).....4794
Air Lines 1.....4797
Air Lines 2.....4799
Alternator and Regulator 1.....4801
Alternator and Regulator 10.....4803
Alternator and Regulator 11.....4805
Alternator and Regulator 12.....4807
Alternator and Regulator 2.....4809
Alternator and Regulator 3.....4811
Alternator and Regulator 4.....4813
Alternator and Regulator 5.....4815
Alternator and Regulator 6.....4817
Alternator and Regulator 7.....4819
Alternator and Regulator 8.....4822
Alternator and Regulator 9.....4824
Atmospheric Pressure Sensor.....4827
Belt Tension Chart.....4829
Camshaft 1.....4832
Camshaft 2.....4834
Connecting Rod 1.....4836
Connecting Rod 2.....4839
Connecting Rod Bearing Journal.....4842
Coolant Conditioner Base.....4843
Coolant Temperature Sensor.....4845
Crankshaft Seals .....4847
Crankshaft.....4850
Cylinder Block.....4852
Cylinder Head Valves 1.....4856
Cylinder Head Valves 2.....4860
Cylinder Head.....4864
Cylinder Liner 1.....4869
Cylinder Liner 2.....4871
Electric Starting Motor 1.....4873
Electric Starting Motor 2.....4876
Electric Starting Motor 3.....4878
Electric Starting Motor 4.....4880
Electric Starting Motor 5.....4882
Electric Starting Motor 6.....4884
Electric Starting Motor 7.....4887
Electric Starting Motor 8.....4889
Electric Starting Motor 9.....4891
Electronic Unit Injector 1.....4894
Electronic Unit Injector 2.....4896
Electronic Unit Injector 3.....4898
Electronic Unit Injector 4.....4900
Engine Design 1.....4902
Engine Design 2.....4904
Engine Oil Filter Base 1.....4906
Engine Oil Filter Base 2.....4910
Engine Oil Pan 1.....4917
Engine Oil Pan 2.....4920
Engine Oil Pan 3.....4922
Engine Oil Pan 4.....4923
Engine Oil Pan 5.....4925
Engine Oil Pressure Sensor.....4926
Engine Oil Pump .....4928
Engine Support (Front) 1.....4930
Engine Support (Front) 2.....4932
Engine Support (Front) 3.....4934
Engine to Transmission Adapter 1.....4935
Engine to Transmission Adapter 2.....4937
Engine to Transmission Adapter 3.....4939
Exhaust Manifold.....4941
Fan Drive.....4943
Flywheel Housing 1.....4946
Flywheel Housing 2.....4948
Flywheel Housing Cover 1.....4950
Flywheel Housing Cover 2.....4952
Flywheel.....4954
Fuel Filter Base.....4956
Fuel Filter and Water Separator.....4958
Fuel Priming Pump.....4960
Fuel Temperature Sensor.....4963
Fuel Transfer Pump 1.....4965
Fuel Transfer Pump 2.....4967
Gear Group (Front).....4970
Housing (Front).....4972
Inlet Manifold Temperature Sensor.....4974
Main Bearing Journal.....4976
Piston Cooling Jet.....4978
Piston and Rings.....4981
SpeedTiming Sensor 1.....4983
SpeedTiming Sensor 2.....4986
SpeedTiming Sensor 3.....4988
Turbocharger.....4991
Valve Mechanism.....4993
Water Pump.....4994
Water Temperature Regulator 1.....4996
Water Temperature Regulator 2.....4998
Water Temperature Regulator Housing.....5000
SENR9853 - Systems Operation (C11 & C13 Industrial Engines).....5002
Air Inlet and Exhaust System.....5003
Basic Engine.....5008
Cooling System.....5012
Electrical System.....5020
Electronic Control System Components.....5028
Fuel System.....5030
General Information.....5043
Lubrication System.....5045
SENR9853 - Testing & Adjusting (C11 & C13 Industrial Engines).....5052
Air Inlet and Exhaust System - Inspect.....5054
Air in Fuel - Test.....5060
Battery - Test.....5063
Charging System - Test.....5066
Compression - Test.....5071
Connecting Rod Bearings - Inspect.....5072
Cooling System - Check - Overheating.....5073
Cooling System - Inspect.....5077
Cooling System - Test.....5079
Cylinder Block - Inspect.....5087
Cylinder Liner Projection - Inspect 1.....5089
Electric Starting System - Test.....5094
Electronic Unit Injector - Adjust.....5095
Electronic Unit Injector - Test.....5097
Engine Crankcase Pressure (Blowby) - Test.....5099
Engine Oil Pressure - Test.....5101
Engine Valve Lash - InspectAdjust.....5108
Excessive Bearing Wear - Inspect.....5112
Excessive Engine Oil Consumption - Inspect.....5113
Exhaust Temperature - Test.....5115
Finding Top Center Position for No. 1 Piston.....5116
Flywheel - Inspect.....5120
Flywheel Housing - Inspect.....5123
Fuel Quality - Test.....5128
Fuel System - Inspect.....5130
Fuel System - Prime.....5131
Fuel System Pressure - Test.....5135
Gear Group (Front) - Time.....5142
Increased Engine Oil Temperature - Inspect.....5144
Inlet Manifold Pressure - Test.....5145
Main Bearings - Inspect.....5147
Pinion Clearance - Adjust.....5148
Piston Ring Groove - Inspect.....5151
Turbocharger - Inspect.....5152
Variable Valve Actuators - InspectAdjust.....5157
Vibration Damper - Check.....5161
Water Pump - Test.....5164
Water Temperature Regulator - Test.....5167
EXCERPT:
Fuel Injection Timing and Delivery
The ECM controls the injected fuel amount by varying the signals to the unit injectors. The unit injectors will inject fuel only if the unit injector solenoid is energized. The ECM sends a 90 volt signal to the solenoid for energizing the solenoid. By controlling the timing of the 90 volt signal, the ECM controls injection timing. By controlling the duration of the 90 volt signal, the ECM controls the injected fuel amount.
Injection timing is determined by engine rpm, and other engine data. The ECM senses the top center position of cylinder number 1 from the signal that is provided by the engine speed sensor. The ECM decides when the injection should occur relative to the top center position. The ECM provides the signal to the unit injector at the desired time.
Unit Injector Mechanism
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